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Video: Continuous Rod 101

Eric Carmouche, Sales Manager, discusses how to transform your rod lift system with Continuous Rod.

As operators look for new ways to improve rod lift efficiency, one solution continues to stand out: continuous rod. In this post, we’ll explore what continuous rod is, why it differs from conventional sucker rods, and the significant benefits it can deliver to your pumping operations.

What is Continuous Rod?

Continuous rod is a steel rod string with only two couplings—one at each end—regardless of whether the string measures 1,000 feet or 11,000 feet in length. In contrast, conventional sucker rods need couplings every 25 feet. In a 10,000-foot string, that’s roughly 400 couplings versus just two for continuous rod. Fewer couplings mean fewer coupling-related failures, which are the most common failure mechanism in rod lift systems.

• Reduced Failures - By virtually eliminating coupling connections, you remove the primary weak points in your rod string. This reduction in couplings can greatly decrease the frequency and cost of well interventions.
• Lower String Weight - Continuous rod weighs about 8–10% less than a conventional sucker rod string. This lighter weight means less load on your pumping unit and more capacity to produce additional fluid without overburdening your equipment.
• Even Distribution of Side Load - Couplings create pinch points on tubing, focusing side load forces on a small area. Continuous rod distributes these forces over the entire string, reducing wear on tubing and extending the life of your production equipment.
• Minimized Risk from Rod Guides - While rod guides can mitigate wear, they can also introduce additional friction and turbulence, potentially leading to corrosion issues. Continuous rod can help reduce the reliance on rod guides, further simplifying your rod lift system.

In Action

At Lightning Production Services, we’ve seen continuous rod perform exceptionally well in challenging environments—some encountering over 800 pounds of side loading for over a year without significant wear. This reliability and durability can lead to considerable savings in maintenance and downtime.

If you’ve been considering a coiled or continuous rod program, now is the time to explore the benefits for your operation. By eliminating most couplings, lowering string weight, and distributing side load, continuous rod can transform your approach to rod lift. Contact our team at for more information or to discuss a solution tailored to your needs.